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When it comes to construction and roofing materials, one of the most common debates is Galvalume vs GI. Both are popular choices in the steel industry due to their durability, cost-effectiveness, and versatility. However, depending on your project’s requirements, one may be more suitable than the other. In this blog, Bajaj Steels, a trusted name in the steel industry, explains the differences, benefits, and applications of Galvalume and GI sheets.
What is Galvalume?
Galvalume steel is coated with a mixture of aluminum, zinc, and silicon, which gives it superior corrosion resistance compared to traditional galvanized iron. Its unique composition helps it withstand harsh weather, making it an excellent choice for roofing sheets, solar structures, and long-lasting construction projects.
Some key features of Galvalume include:
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High thermal reflectivity, which keeps interiors cooler.
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Superior corrosion resistance against humidity and rainfall.
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Long service life with low maintenance cost.
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Ideal for industrial roofing, warehouses, and solar panel mounting structures.
What is GI (Galvanized Iron)?
GI sheets are made by coating steel with a layer of zinc through a process called galvanization. This provides a strong level of protection against rust and makes GI a widely used material in construction, especially where cost efficiency is important.
Some advantages of GI include:
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Cost-effective compared to Galvalume.
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Easy to weld and fabricate.
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Reliable for general construction work and temporary structures.
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Widely available in the market.
Galvalume vs GI: Key Differences
To understand which is better for your project, let’s compare Galvalume and GI across different factors:
Feature | Galvalume Steel | GI Steel (Galvanized Iron) |
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Composition | Aluminum (55%), Zinc (43.5%), Silicon (1.5%) | Pure Zinc coating |
Corrosion Resistance | 2–4 times higher than GI | Moderate resistance |
Heat Resistance | High (ideal for roofing in hot climates) | Lower compared to Galvalume |
Durability | 40–60 years lifespan | 15–25 years lifespan |
Cost | Slightly higher initial investment | More affordable upfront |
Applications of Galvalume and GI
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Galvalume: Commonly used in roofing sheets, pre-engineered buildings, solar structures, and high-end construction projects where long-term durability is required.
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GI Sheets: Preferred for pipes, fencing, ducting, and temporary sheds where cost is a priority and lifespan is not the main concern.
Why Choose Bajaj Steels?
At Bajaj Steels, we provide high-quality Galvalume and GI sheets designed to meet modern construction needs. Our products are tested for strength, durability, and corrosion resistance, making them the ideal choice for architects, builders, and industries across India. With decades of expertise, we ensure that our customers get reliable and cost-effective steel solutions.
Conclusion
When comparing Galvalume vs GI, the right choice depends on your project requirements. If you want long-lasting performance, corrosion resistance, and energy efficiency, Galvalume is the winner. On the other hand, if budget-friendliness and ease of availability are your top priorities, GI is a solid option.
For the best quality Galvalume and GI sheets, trust Bajaj Steels – your partner in durable and reliable steel solutions.

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